- GSTIN: 24CIVPS4446M12ZC
- IEC: CIVPS4446M
Integration Solutions
At Relekon Automation, we deliver end-to-end integration solutions for industrial valve operation and automation. Beyond manufacturing high-performance gearboxes, we ensure seamless mechanical and functional integration between valves, gearboxes, actuators, and control systems.
Our integration capabilities are designed to support OEMs, EPC contractors, and system integrators, helping reduce installation complexity, improve operational safety, and ensure reliable long-term performance in international projects.
Selection Chart: Manual Override (MOR)
| Model | Torque (Nm) | Mech. Adv. | Gear Ratio | Turns to Close | ISO 5211 (Valve) | ISO 5211 (Actuator) | Max Bore (mm) | Handwheel (mm) | Weight (kg) |
|---|---|---|---|---|---|---|---|---|---|
| RA – M125 | 125 | 8 | 40 : 1 | 10 | F05 | F05 | 20 | Ø150 | 3 |
| RA – M250 | 250 | 8 | 33 : 1 | 8 | F05, F07 | F05, F07 | 22 | Ø200 | 4.5 |
| RA – M500 | 500 | 10 | 40 : 1 | 10 | F07, F10 | F07, F10 | 30 | Ø250 | 6.5 |
| RA – M700 | 700 | 10 | 40 : 1 | 10 | F10, F12 | F10, F12 | 40 | Ø350 | 8.7 |
| RA – M1000 | 1000 | 12 | 44 : 1 | 12 | F12, F14 | F12, F14 | 50 | Ø350 | 13.5 |
| RA – M1500 | 1500 | 14 | 48 : 1 | 12 | F14 | F12, F14 | 50 | Ø350 | 18.5 |
| RA – M2200 | 2200 | 16 | 55 : 1 | 15 | F14, F16 | F14, F16 | 65 | Ø350 | 20.5 |
| RA – M3500 | 3500 | 20 | 73 : 1 | 20 | F16 | F14, F16 | 80 | Ø500 | 30.5 |
Technical Specifications
| Parameter | Specification |
|---|---|
| Operation Type | Manual + Electric (Override System) |
| Rotation Angle | 90° (Quarter Turn) |
| Gear Mechanism | Worm Gear / Worm + Spur (as required) |
| Manual Operation | Hand Wheel / Hand Lever |
| Electric Interface | Compatible with Electric Actuators |
| Self Locking | Yes |
| Mode Change | Safe & Controlled Manual Override |
Torque Range
- Rated Output Torque: 125 Nm to 100,000 Nm
- Custom Torque Options: Available on request
- Gear Ratio Options: Optimized for manual and electric operation
Key Features
- Combined manual and electric valve operation in one system
- Reliable valve operation during power failure or emergencies
- Smooth and safe transition between electric and manual modes
- Self-locking gearbox prevents unintended valve movement
- High-strength, precision-machined components
- Heavy-duty bearings-supported shaft assembly
- Marine-grade and severe-duty versions available
Lubrication
- Factory-filled with high-performance, long-life grease
- Maintenance-free under normal operating conditions
Environmental Conditions
| Parameter | Rating |
|---|---|
| Ambient Temperature | -20°C to +80°C |
| Protection | Weather-resistant coating |
| Corrosion Protection | Epoxy / Powder Coated (Optional) |
| Indoor / Outdoor Use | Suitable for both |
Applications
- Automated Ball Valves with Emergency Manual Operation
- Butterfly Valves in Critical Pipelines
- Oil & Gas Flow Control Systems
- Water & Wastewater Treatment Plants
- Chemical & Process Industries
- Power Plants & Utilities
- Infrastructure & Utility Networks
Optional Accessories
- Position Indicator
- Locking Arrangement
- Chain Wheel Operation
- Extended Stem
- Special Paint / Coating
- Custom Mounting Flange & Interfaces
EXPORT & SUPPLY CAPABILITY
Relekon Automation supplies Manual Override (MOR) systems to customers across India, the Middle East (GCC), and European markets, supporting OEM actuator manufacturers, EPC contractors, and system integrators.
Export Highlights
- Designed for high-temperature & outdoor GCC installations
- Compatible with international valve & actuator standards
- Export-grade packaging (wooden crates / pallets on request)
- OEM branding & private labeling available
- Pre-dispatch inspection & export documentation support
Integrated Solutions We Offer
Engineered integration solutions ensuring precise fitment, reliable performance, and seamless operation across valves, gearboxes, and actuators.
Valve + Gearbox Integration
- Precision-matched quarter turn worm gearboxes for ball and butterfly valves
- Customized output shafts, keys, and mounting flanges
- Verified alignment for smooth torque transmission and reduced wear
Gearbox + Actuator Integration
- Gearboxes engineered for electric and pneumatic actuators
- ISO 5211 compliant mounting interfaces
- Torque calculation and gear ratio optimization
- Manual Override (MOR) integration for emergency operation
Complete Valve Automation Packages
- Valve + Gearbox + Actuator assemblies
- Factory-assembled and tested units
- Ready-to-install solutions for project sites
- Reduced commissioning time and installation risk
Engineering & Technical Support
- Application-based torque and actuator sizing
- GA drawings and interface verification
- Wiring and operation logic coordination
- Custom solutions for non-standard valves and special applications
Key Benefits for Export Customers
- Single-point responsibility for mechanical integration
- Reduced coordination between multiple suppliers
- Faster project execution and commissioning
- Improved system reliability and lifecycle performance
- OEM branding and private labelling support
Export-Ready Integration Capability
- Designed for high-temperature & outdoor GCC environments
- Compatible with international valve and actuator standards
- Export-grade packaging for integrated assemblies
- Pre-dispatch inspection and export documentation support
Certified for Quality & Global Trade
We are committed to excellence and international standards. These certifications validate our quality management and authorized trade operations.
- ISO 9001:2015 Certified Officially certified by QRO for our Quality Management System. This ensures the highest standards in manufacturing and exporting standard and customized gearboxes, automation valves, and actuators.
- Government Authorized Importer-Exporter (IEC) Registered with the Ministry of Commerce & Industry (DGFT), Government of India. This certification authorizes Relekon Automation to engage in seamless international import and export operations.
Industries Served
Delivering reliable quarter-turn gearbox and valve automation solutions across diverse industrial sectors worldwide.
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- Agriculture
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- Chemical Plants
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- Petroleum
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- Power Plants
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- Refineries
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- Water Management
- Integration & Automation Inquiries
For custom integration solutions, turnkey valve automation packages, or EPC project support, contact Relekon Automation – Engineering & Export Sales Team.
Manufacturer & Exporter of standard and customized gearboxes for industrial valves and valve spares
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