GSTIN: 24CIVPS4446M12ZC

IEC: CIVPS4446M

relekautomation@gmail.com

Gopal Estate, Nr. Swaminarayan Colony, CTM, Ahmedabad - 380026

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+91 97275 11990

Recommended Spares for Quarter Turn Gearboxes

Spares & Replacement Parts

At Relekon Automation, we supply a comprehensive range of original spare parts for industrial valve gearboxes and automation systems. Our spares are manufactured to the same engineering standards and material specifications as our complete gearboxes, ensuring reliable performance and extended service life.

We support domestic and international customers with fast, dependable spare parts supply to minimize downtime and maintain uninterrupted plant operations.

Selection Chart: Manual Override (MOR)

Model	Torque (Nm)	Mech. Adv.	Gear Ratio	Turns to Close	ISO 5211 (Valve)	ISO 5211 (Actuator)	Max Bore (mm)	Handwheel (mm)	Weight (kg)
RA – M125	125	8	40 : 1	10	F05	F05	20	Ø150	3
RA – M250	250	8	33 : 1	8	F05, F07	F05, F07	22	Ø200	4.5
RA – M500	500	10	40 : 1	10	F07, F10	F07, F10	30	Ø250	6.5
RA – M700	700	10	40 : 1	10	F10, F12	F10, F12	40	Ø350	8.7
RA – M1000	1000	12	44 : 1	12	F12, F14	F12, F14	50	Ø350	13.5
RA – M1500	1500	14	48 : 1	12	F14	F12, F14	50	Ø350	18.5
RA – M2200	2200	16	55 : 1	15	F14, F16	F14, F16	65	Ø350	20.5
RA – M3500	3500	20	73 : 1	20	F16	F14, F16	80	Ø500	30.5

Technical Specifications

Parameter	Specification
Operation Type	Manual + Electric (Override System)
Rotation Angle	90° (Quarter Turn)
Gear Mechanism	Worm Gear / Worm + Spur (as required)
Manual Operation	Hand Wheel / Hand Lever
Electric Interface	Compatible with Electric Actuators
Self Locking	Yes
Mode Change	Safe & Controlled Manual Override

Torque Range

Key Features

Combined manual and electric valve operation in one system
Reliable valve operation during power failure or emergencies
Smooth and safe transition between electric and manual modes
Self-locking gearbox prevents unintended valve movement
High-strength, precision-machined components
Heavy-duty bearings-supported shaft assembly
Marine-grade and severe-duty versions available

Lubrication

Environmental Conditions

Parameter	Rating
Ambient Temperature	-20°C to +80°C
Protection	Weather-resistant coating
Corrosion Protection	Epoxy / Powder Coated (Optional)
Indoor / Outdoor Use	Suitable for both

Applications

Automated Ball Valves with Emergency Manual Operation
Butterfly Valves in Critical Pipelines
Oil & Gas Flow Control Systems
Water & Wastewater Treatment Plants
Chemical & Process Industries
Power Plants & Utilities
Infrastructure & Utility Networks

Optional Accessories

EXPORT & SUPPLY CAPABILITY

Relekon Automation supplies Manual Override (MOR) systems to customers across India, the Middle East (GCC), and European markets, supporting OEM actuator manufacturers, EPC contractors, and system integrators.

Export Highlights

Designed for high-temperature & outdoor GCC installations
Compatible with international valve & actuator standards
Export-grade packaging (wooden crates / pallets on request)
OEM branding & private labeling available
Pre-dispatch inspection & export documentation support

Range of Spares We Supply

Comprehensive range of genuine gearbox and valve automation spares engineered for reliability, precision fitment, and long service life.

Gear Components

Worm Shafts
Worm Wheels (Phosphor Bronze)
Spur Gears & Pinions
Gear Sets (Matched Pairs)

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Shaft & Drive Components

Output Shafts
(Square / Keyed / Double-D)
Input Shafts
Keys & Keyways
Custom Machined Shafts

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Bearings & Sealing Parts

Bearings (Standard & Heavy-Duty)
Oil Seals & O-Rings
Gaskets
Bushes & Sleeves

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Housing & External Parts

Gearbox Housings
Covers & End Plates
Hand Wheels
Chain Wheels
Locking Devices

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Accessories & Automation Spares

Position Indicators
Torque Limit Components
Manual Override (MOR) Parts
Actuator Mounting Kits
Fasteners & Hardware

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Why Choose Genuine Relekon Spares?

Key Benefits for Export Customers

Spares available for standard and customized gearboxes
Suitable for GCC high-temperature & outdoor environments
Export-grade packing for international shipments
Support for urgent and shutdown requirements
Documentation & part identification assistance

Spares Identification & Support

To ensure correct supply, our team supports customers with:

Certified for Quality & Global Trade

We are committed to excellence and international standards. These certifications validate our quality management and authorized trade operations.

ISO 9001:2015 Certified Officially certified by QRO for our Quality Management System. This ensures the highest standards in manufacturing and exporting standard and customized gearboxes, automation valves, and actuators.
Government Authorized Importer-Exporter (IEC) Registered with the Ministry of Commerce & Industry (DGFT), Government of India. This certification authorizes Relekon Automation to engage in seamless international import and export operations.